Top 10 Flex PCB Suppliers in the USA: A Complete Buyer's Guide for 2026

Finding the right flex PCB supplier can make or break your project. As a procurement professional, you need a partner that delivers quality, competitive pricing, and reliable lead times. We've analyzed dozens of suppliers to bring you this comprehensive comparison of the top 10 flex PCB suppliers serving the USA market.

Whether you're sourcing prototypes or planning high-volume production, this guide will help you make an informed decision based on real capabilities, certifications, and value proposition. For a deeper understanding of flex PCB technology, check out our Complete Guide to Flexible Printed Circuits.

Quick Comparison: Top 10 Flex PCB Suppliers

1. FlexiPCB - Best Overall Value for Flex PCB Procurement

Click to enlarge

Why FlexiPCB Leads the Pack

FlexiPCB has established itself as the go-to supplier for procurement professionals who need the optimal balance of quality, cost, and speed. With over 15 years of experience and a direct factory model, FlexiPCB eliminates middlemen to deliver 40-60% cost savings compared to domestic alternatives—without compromising on quality.

Key Advantages

Comprehensive Certifications

• ISO 9001:2015 - Quality Management System
• ISO 14001:2015 - Environmental Management
• ISO 13485:2016 - Medical Device Manufacturing
• IATF 16949:2016 - Automotive Quality Standard
• UL Listed - Safety Certification
• IPC-6013 Class 3 - Flex PCB Acceptance Standard
• RoHS & REACH Compliant

Technical Capabilities

• Layer Count: 1-10 layers (standard 1-6, advanced up to 10)
• Minimum Trace/Space: 3 mil / 3 mil
• Thickness Range: 0.05mm - 0.8mm
• Impedance Control: ±5Ω standard, ±3Ω advanced
• Surface Finishes: OSP, HASL, ENIG, Immersion Silver, Immersion Gold
• Materials: Polyimide (Dupont Kapton, Shengyi SF305), LCP for high-frequency

Lead Time & Pricing

• Prototype: 3-5 days
• Production: 7-14 days
• Rush Service: 24-48 hours available
• Price Level: Highly competitive ($$ vs $$$$ for domestic)

Quality Control

• 100% AOI (Automated Optical Inspection)
• Flying Probe Testing
• Electrical Testing (E-Test)
• Thermal Cycling Resistance Testing
• IPC-6013 Class 2/3 Compliance

Limitations

• Offshore manufacturing (shipping adds 2-3 days)
• Time zone difference for communication (though 24/7 support mitigates this)

Best For

• Procurement teams seeking cost optimization without quality compromise
• Medical device manufacturers (ISO 13485 certified)
• Automotive projects (IATF 16949 certified)
• Companies needing rapid prototyping with production scalability

Procurement Insight

FlexiPCB's direct-factory model means you're working with the actual manufacturer, not a broker. This translates to better pricing, faster communication on technical issues, and consistent quality across orders. Their dedicated account manager system ensures procurement professionals have a single point of contact for all needs.

Get a Quote from FlexiPCB →

---

2. Sierra Circuits - Premium USA Manufacturing

Click to enlarge

Company Overview

Founded in 1986, Sierra Circuits operates from a 70,000 sq ft facility in Sunnyvale, California. As a fully domestic manufacturer, they serve over 20,000 PCB designers and engineers with a focus on high-reliability applications.

Key Advantages

• 100% USA Manufacturing - Ideal for ITAR-controlled projects
• Silicon Valley Location - Easy collaboration with tech companies
• DFM Expertise - Comprehensive design-for-manufacturing support
• Quick Turn - 5-day flex PCB delivery

Technical Capabilities

• Layer Count: Up to 20 layers rigid-flex
• Minimum Trace: 3 mil
• Advanced HDI capabilities
• RF/Microwave expertise

Limitations

• Premium Pricing - 2-3x more expensive than offshore options
• No Laser Drilling in Flex Areas - Limits some HDI designs
• Capacity Constraints - May have longer lead times during peak periods

Best For

• ITAR/defense projects requiring USA manufacturing
• High-tech startups needing local engineering support
• Rapid prototyping with immediate feedback

Pricing

$$$$ (Premium USA pricing)

---

3. TTM Technologies - Global Scale for High-Volume

Company Overview

TTM Technologies is one of the world's largest PCB manufacturers with 24 facilities globally and over 17,000 employees. They specialize in complex, high-volume production for aerospace, defense, telecommunications, and 5G infrastructure.

Key Advantages

• Massive Scale - 24 manufacturing sites worldwide
• 1,600+ Engineers - Unparalleled DFM support
• Global Footprint - Supply chain resilience
• Defense/Aerospace Expertise - Extensive security clearances

Technical Capabilities

• Complex rigid-flex up to 50+ layers
• Advanced HDI and any-layer technology
• RF/microwave and high-frequency designs
• Space-grade manufacturing

Limitations

• High-Volume Focus - Not ideal for small prototype runs
• Complex Organization - Multiple points of contact
• Premium Pricing - Enterprise-level costs
• Longer Lead Times - 2-4 weeks typical

Best For

• Large OEMs with consistent high-volume needs
• Defense and aerospace programs
• Telecommunications infrastructure projects

Pricing

$$$$ (Enterprise pricing, volume discounts available)

---

4. Cirexx International - Aerospace & Defense Specialist

Click to enlarge

Company Overview

Based in Santa Clara, California, Cirexx has been manufacturing high-reliability PCBs since 1980. With 100% in-house USA manufacturing and an average team experience of 24+ years, they specialize in mission-critical applications.

Key Advantages

• 100% USA Manufacturing - All capabilities in-house
• Deep Experience - 40+ years in high-reliability circuits
• RF/Microwave Expertise - Specialized capabilities
• Quick Quote - 24-hour quotation turnaround

Technical Capabilities

• Up to 50-layer rigid-flex
• RF/microwave circuits
• Controlled impedance expertise
• Military and space-grade manufacturing

Limitations

• Premium Pricing - USA manufacturing costs
• Specialized Focus - May be overkill for commercial applications
• Capacity - Smaller facility than TTM

Best For

• Military and aerospace programs
• RF/microwave applications
• Projects requiring ITAR compliance

Pricing

$$$$ (Premium aerospace pricing)

---

5. American Standard Circuits (ASC) - Advanced Technology Leader

Company Overview

ASC positions itself at the cutting edge of PCB technology, offering capabilities that few others can match. They're one of only a handful of manufacturers licensed for LCP (Liquid Crystal Polymer) technology.

Key Advantages

• Ultra-Fine Lines - 25 micron trace capability
• LCP Technology - Up to 30 layers
• Advanced Microvias - 75 micron with copper filling
• Military Certifications - AS9100 Rev D, MIL-SPEC

Technical Capabilities

• Sub-25 micron traces (coming soon)
• Advanced semiconductor packaging
• High-frequency LCP materials
• Complex HDI structures

Limitations

• Highest Premium - Most expensive option
• Specialized Applications - May be unnecessary for standard designs
• Lead Time Varies - Complex designs require longer times

Best For

• Cutting-edge semiconductor applications
• High-frequency/RF designs requiring LCP
• Advanced military/aerospace programs

Pricing

$$$$$ (Highest premium tier)

---

6. Epec Engineered Technologies - Medical Device Expert

Company Overview

With over 70 years in the industry, Epec brings extensive experience in regulated markets, particularly medical devices. Based in New Bedford, Massachusetts, they offer comprehensive flex PCB solutions.

Key Advantages

• Medical Expertise - Deep ISO 13485 experience
• Long Track Record - 70+ years in business
• Domestic Support - USA-based customer service
• Comprehensive Testing - IPC 6012/6013 Class I/II/III

Technical Capabilities

• Up to 20 layers
• Fine lines down to 0.0025"
• Vias to 50 microns
• Medical-grade manufacturing

Limitations

• Higher Pricing - USA-based operations
• Longer Lead Times - 2-3 weeks typical
• Older Infrastructure - Less automated than newer facilities

Best For

• Medical device manufacturers
• FDA-regulated applications
• Projects requiring extensive documentation

Pricing

$$$ (Mid-to-premium tier)

---

7. PCBWay - Budget-Friendly Prototyping

Click to enlarge

Company Overview

PCBWay has built a strong reputation in the maker and engineer community for affordable prototyping. Operating from China with 3 shifts, they offer competitive pricing with reasonable quality for non-critical applications.

Key Advantages

• Low Cost - Very competitive pricing (10 flex PCBs from ~$125)
• Fast Turnaround - 5-7 day delivery
• 99% On-Time Delivery - Reliable scheduling
• Transparent Pricing - No hidden fees
• Free Engineering Review - Before payment

Technical Capabilities

• 1-8 layers
• Thickness: 0.08-0.4mm
• Standard flex materials
• Assembly services available

Limitations

• Quality Inconsistency - May vary between orders
• Thinner Solder Mask - Reports of quality issues
• Limited Complex Capabilities - Better for simple designs
• Communication Challenges - Time zone and language barriers

Best For

• Hobbyists and makers
• Non-critical prototypes
• Cost-sensitive projects with flexible quality requirements

Pricing

$ (Budget tier)

---

8. JLCPCB - Lowest Cost Option

Company Overview

JLCPCB is known for aggressive pricing, particularly for simple PCB orders. They've expanded into flex PCBs and offer a streamlined online ordering experience.

Key Advantages

• Lowest Prices - Extremely competitive for simple boards
• Fast Shipping - Under 7 days to USA
• Instant DFM - Automated design checks
• Wide Material Selection - FR4, flex, Rogers, Teflon

Technical Capabilities

• Basic flex PCB capabilities
• Standard materials
• Assembly services
• Online instant quote

Limitations

• Quality Concerns - Blurry silkscreen, thin solder mask reported
• Simple Designs Only - Limited complex flex capability
• Support Limitations - Less comprehensive customer service
• Not Suitable for Production - Best for prototyping only

Best For

• Hobby projects
• Engineering exploration/iteration
• Price-first decision making

Pricing

$ (Lowest tier)

---

9. Viasion - HDI & Complex Design Specialist

Company Overview

Viasion focuses on complex PCB designs, including HDI and embedded components. They offer comprehensive engineering support with 24/7 availability.

Key Advantages

• 24/7 Engineering Support - Continuous assistance
• HDI Expertise - Complex via structures
• Embedded Components - 40% footprint reduction capability
• Competitive Pricing - Good value for complexity

Technical Capabilities

• HDI and rigid-flex
• Embedded component technology
• Controlled impedance
• Complex multilayer designs

Limitations

• Offshore Manufacturing - Longer shipping times
• Less Brand Recognition - Smaller presence in USA market
• Variable Lead Times - Depends on complexity

Best For

• Complex HDI designs
• Projects requiring embedded components
• Engineering teams needing extensive support

Pricing

$$ (Mid-tier value)

---

10. PCBCart - Custom Prototyping

Click to enlarge

Company Overview

PCBCart operates as a sourcing partner with USA and Australia offices, providing custom flex PCB solutions through their manufacturing network.

Key Advantages

• Custom Capabilities - Flexible on specifications
• Good Temperature Resistance - Quality materials
• Connector Compatibility - Works with ZIP connectors
• Space Savings - 10% of traditional assembly size

Technical Capabilities

• 1-8 layers
• Thickness: 0.1-0.8mm
• Various connector options
• Chemical resistance

Limitations

• Broker Model - No in-house manufacturing
• Quality Variability - Depends on actual manufacturer
• Less Control - Indirect communication
• Inconsistent Experience - May vary between orders

Best For

• Custom connector requirements
• Specialized form factors
• Projects with flexible sourcing needs

Pricing

$$ (Mid-tier)

---

Key Factors for Procurement Professionals

When selecting a flex PCB supplier, evaluate these critical factors. For more detailed guidance on flex PCB design and manufacturing, read our Complete Guide to Flexible Printed Circuits.

1. Total Cost of Ownership (TCO)

Don't just compare unit prices. Consider:

• Tooling and NRE charges
• Testing and certification costs
• Shipping and import fees
• Potential rework costs from quality issues
• Long-term reliability implications

Pro Tip: FlexiPCB's transparent pricing includes most costs upfront, avoiding surprise charges that inflate TCO.

2. Quality Certifications

Essential certifications vary by industry:

3. Technical Capability Match

Ensure the supplier can actually produce your design:

• Minimum trace/space requirements
• Layer count and thickness
• Via technology (blind, buried, microvias)
• Impedance control tolerances
• Material availability

Learn more about flex PCB capabilities to understand what's technically possible.

4. Lead Time Reliability

Consider both quoted and actual performance:

• On-time delivery rate (target: 95%+)
• Rush service availability
• Communication responsiveness
• Buffer for shipping delays

5. Supply Chain Resilience

Evaluate supplier stability:

• Financial health
• Multiple facility capabilities
• Material sourcing relationships
• Geographic risk factors

---

Comparison: FlexiPCB vs. Competition

---

Why Procurement Professionals Choose FlexiPCB

The Value Equation

FlexiPCB delivers what procurement teams need most: predictable quality at competitive prices with reliable delivery.

Cost Savings Without Compromise

• Direct factory relationship eliminates markup
• Advanced automation reduces per-unit costs
• Volume flexibility from prototype to production

Quality Assurance

• Same certifications as premium USA suppliers
• 100% testing and inspection
• Consistent quality across orders

Procurement-Friendly Service

• Dedicated account managers
• Fast, accurate quotations
• Flexible payment terms
• Complete documentation (COC, test reports, certifications)

Risk Mitigation

• 15+ years in business
• Multiple production lines
• Proven track record with Fortune 500 companies

---

Getting Started with FlexiPCB

Ready to optimize your flex PCB procurement? Here's how to begin:

1. Get a Quote - Submit your Gerber files for a detailed quotation
2. DFM Review - Our engineers will review your design for manufacturability
3. Sample Order - Validate quality with a prototype run
4. Production Partnership - Scale to volume with confidence

Request Your Free Quote Today →

---

Related Resources

• Complete Guide to Flexible Printed Circuits - Everything you need to know about flex PCB technology
• Flex PCB Capabilities - Detailed technical specifications
• Industries We Serve - Application-specific solutions
• About FlexiPCB - Our company and manufacturing facilities

---

Conclusion

Selecting the right flex PCB supplier is a strategic decision that impacts product quality, time-to-market, and bottom-line costs. While USA-based manufacturers offer advantages for specific applications (ITAR, local collaboration), the value proposition of established offshore suppliers like FlexiPCB is compelling for most commercial applications.

FlexiPCB combines the quality certifications procurement teams require (ISO 13485, IATF 16949) with the cost efficiency that improves margins. With fast lead times, dedicated support, and a proven track record, FlexiPCB represents the optimal choice for procurement professionals seeking the best overall value in flex PCB sourcing.

Ready to experience the FlexiPCB difference? Get your quote today and discover why leading companies trust us for their flexible circuit needs.