High-Reliability Aerospace Flex

Aerospace Grade Flexible PCB Solutions

ISO 9001 certified manufacturing with high-reliability process controls for the most demanding aerospace and defense applications. From commercial aircraft to deep space missions, we deliver flex circuits built for extreme reliability.

Aerospace Flex PCB

Aerospace applications represent the ultimate test of electronic reliability. Whether operating in the extreme cold of space, the heat and vibration of jet engines, or the electromagnetic interference of radar systems, aerospace flex PCBs must deliver perfect performance every time.

Our ISO 9001 certified quality system, high-reliability aerospace-grade process controls, and third-party-audited special processes ensure every flexible circuit meets the exacting standards of aerospace prime contractors and defense agencies. With low-outgassing materials meeting NASA SP-R-0022A and radiation-tolerant options, we support applications from commercial aircraft to interplanetary missions.

Weight is always a critical factor in aerospace design. Our flexible circuits can reduce interconnect weight by up to 70% compared to rigid board assemblies, directly impacting fuel efficiency, payload capacity, and mission success.

Key Features

High-Reliability Quality System

ISO 9001 certified quality management with an IPC Class 3 build option, third-party-audited special processes, and full lot traceability for high-reliability aerospace programs.

Extreme Environment Performance

Operating range from -65°C to +200°C with radiation tolerance options. Our materials and processes are selected for the harshest environments.

Weight Reduction

Up to 70% weight savings compared to rigid PCB assemblies. Critical for fuel efficiency in aircraft and payload optimization in spacecraft.

Low-Outgassing Materials

Low-outgassing materials available, meeting NASA SP-R-0022A outgassing limits (TML <1.0%, CVCM <0.1%). Essential for space and vacuum environment applications.

Technical Specifications

Quality SystemISO 9001, IPC Class 3
Temperature Range-65°C to +200°C
OutgassingLow-Outgassing Materials (NASA SP-R-0022A)
Radiation ToleranceRad-Hard Options Available
Layer Count1-16 Layers
Min. Line Width0.05mm (2 mil)
MaterialHigh-Performance Polyimide
Weight ReductionUp to 70% vs Rigid PCB
ShieldingEMI/RFI Shielding Available
TraceabilityFull Lot Traceability

Aerospace & Defense Applications

Flexible PCBs enable critical functions across all aerospace platforms and defense systems.

Commercial & Military Aircraft

Flight control systems, avionics, engine monitoring, cabin lighting, and in-flight entertainment systems all utilize flex circuits. Our constructions meet the demanding vibration, temperature, and reliability requirements of aviation.

Space Systems

Satellites, launch vehicles, and space stations require flex PCBs that survive launch stresses and operate reliably in the space environment. We offer radiation-tolerant options for long-duration missions.

Defense Electronics

Radar systems, missile guidance, soldier systems, and secure communications equipment rely on our shielded flex circuits for reliable performance in combat environments.

UAV & Drone Systems

Unmanned aerial systems benefit from the weight savings and design flexibility of flex circuits, extending flight duration and enabling sophisticated sensor packages.

Aerospace flex PCB applications

Quality & Traceability

Aerospace programs demand the highest levels of quality assurance and documentation. Our systems are designed to exceed these requirements.

ISO 9001 Quality System

Our quality management system is certified to ISO 9001 and applies high-reliability aerospace-grade process controls for risk management, configuration control, and continuous improvement.

Audited Special Processes

Special processes including soldering and assembly are third-party-audited, providing independent verification of process control and capability.

Full Traceability

Every material lot, process parameter, and test result is documented and retained. Traceability data is available for the program lifetime plus retention requirements.

First Article Inspection

Comprehensive first article reports per AS9102 with full dimensional and functional verification before production release.

Space Environment Considerations

Space applications present unique challenges that require specialized materials and design approaches.

Outgassing Control

All materials meet NASA SP-R-0022A requirements for low outgassing. TML <1.0% and CVCM <0.1% ensure contamination-sensitive optics and sensors remain unaffected.

Radiation Tolerance

For missions beyond Earth's magnetic field, we offer radiation-hardened material options and design practices that mitigate single-event effects.

Thermal Extremes

Spacecraft experience rapid thermal cycling between sun exposure and eclipse. Our materials maintain flexibility and adhesion across extreme temperature swings.

Vacuum Compatibility

All materials and constructions are selected for long-term vacuum exposure without degradation or outgassing.

Use Cases

Satellite Antenna Array

Satellite Antenna Array

Multi-layer flex circuit with controlled impedance traces for satellite communication antenna feed network. Built with low-outgassing materials (NASA SP-R-0022A) for a 15+ year mission life.

Aircraft Engine Sensor Harness

Aircraft Engine Sensor Harness

High-temperature flex circuit rated to +200°C for continuous operation in jet engine monitoring applications with extreme vibration resistance.

Heads-Up Display Interconnect

Heads-Up Display Interconnect

Thin, lightweight flex circuit connecting HUD optics to avionics bay with shielding for EMI protection in fighter aircraft cockpit.

Why Choose FlexiPCB

ISO 9001 certified with high-reliability aerospace-grade process controls and IPC Class 3 build option
Low-outgassing materials meeting NASA SP-R-0022A for space applications
Extreme temperature range from -65°C to +200°C
Up to 70% weight reduction compared to rigid PCB solutions
Full traceability and AS9102 first article inspection
Export-control-aware handling for defense-related programs

Frequently Asked Questions

What quality standards do you build aerospace flex circuits to?

Our facility is ISO 9001 certified and offers an IPC Class 3 build option for high-reliability aerospace work. Special processes are third-party-audited, and we maintain full lot traceability and documentation for every program.

Do you offer low-outgassing materials for space applications?

Yes, we offer low-outgassing materials that meet the NASA SP-R-0022A outgassing limits (TML <1.0%, CVCM <0.1%) and can provide outgassing test data for all materials used in your program.

Can you provide radiation-hardened flex circuits?

We offer radiation-tolerant material options and design practices for rad-hard applications. Specific radiation requirements can be addressed during design review.

What documentation do you provide for aerospace programs?

We provide complete documentation including material certifications, process certifications, inspection reports, first article inspection per AS9102, and lot traceability data.

Do you support defense-related programs?

Yes. We provide export-control-aware handling with controlled handling and confidentiality for defense-related programs. Specific program requirements can be discussed during design review.

Related Solutions

Launch Your Aerospace Program

Our aerospace-grade flex PCB capability spans applications from commercial aircraft to space systems. Contact us to discuss your requirements and receive a detailed proposal.