Capabilities

Advanced Manufacturing Capabilities

Industry-leading specifications and tolerances for flex and rigid-flex PCB manufacturing

Our Manufacturing Excellence

With state-of-the-art equipment and rigorous quality control, we deliver precision flex PCBs that meet the most demanding specifications.

15,000+
sq.m Factory Space
99%
On-Time Delivery
3mil
Min. Pad Distance
±0.1mm
Outline Tolerance

Flex PCB Capabilities

Single-sided to multi-layer flexible circuits

Layer Count1-4 Layers (Ultimate: 5-8)
Base Material (Adhesive)Shengyi SF302/SF305
Base Material (Adhesiveless)Dupont AP, Songxia RF-775/777, Taihong, Xinyang
Copper Thickness0.33oz - 2oz
Min. Pad Distance4mil (Ultimate: 3mil)
Min. Laser Hole0.1mm
Min. PTH0.3mm
Board Thickness0.05-0.5mm (Ultimate: 0.5-0.8mm)
Min. Size5mm×10mm (Bridgeless)
Max. Size9"×14" (Ultimate: 9"×23")
Impedance (Single-ended)±5Ω(≤50Ω), ±10%(>50Ω)
Surface FinishOSP, HASL, ENIG, Hard Gold, Immersion Silver

Rigid-Flex PCB Capabilities

Combined rigid and flexible sections in one board

MaterialPolyimide Flex + FR4
Panel Size10mm×15mm to 406mm×736mm
Min. Trace/Space3.5mil / 4.0mil
Min. Laser Via4-6mil
Min. Mechanical Drill0.15mm (≤1.6mm)
Min. Half-Hole (PTH)0.3mm
Board Thickness0.2-4.0mm
Max. Inner Copper3oz
Max A/R Through Hole12:1
Impedance (Single-ended)±3Ω(≤50Ω), ±5%(>50Ω)
Impedance (Differential)±3Ω(≤50Ω), ±5%(>50Ω)
Outline Tolerance±0.1mm

Advanced Equipment

World-class manufacturing technology

Laser Direct Imaging (LDI)

High-precision imaging for fine line patterns down to 2 mil

Laser Drilling System

Micro-via drilling with 50μm capability for HDI boards

Automated Optical Inspection

100% inspection for defect-free production

Flying Probe Testing

Electrical testing for prototypes and small batches

X-Ray Inspection

Internal layer alignment and via fill verification

Impedance Testing

TDR testing for controlled impedance verification

Quality Assurance

Rigorous testing at every stage

Incoming Material Inspection
In-Process Quality Control
Automated Optical Inspection (AOI)
Electrical Testing (100%)
Microsection Analysis
Impedance Verification
Solderability Testing
Thermal Stress Testing
Bend/Flex Testing
Final Visual Inspection

Our Product Showcase

Examples of flex and rigid-flex PCBs manufactured in our facility

Flex PCB Product Sample 1
Flex PCB Product Sample 2
Flex PCB Product Sample 3
Flex PCB Product Sample 4
Flex PCB Product Sample 5
Flex PCB Product Sample 6
Flex PCB Product Sample 7
Flex PCB Product Sample 8
Flex PCB Product Sample 9
Flex PCB Product Sample 10

Need Custom Specifications?

Our engineering team can work with you to meet your specific requirements.

Get Technical Support

Definition And Context

Manufacturing capability is the practical combination of process limits, equipment, quality systems, and engineering support that determines what a supplier can build repeatedly. In flex PCB and cable assembly work, capability is not just about a maximum layer count or minimum line width; it also includes inspection discipline, documentation control, and assembly execution.

This page was reviewed for GEO clarity by Hommer Zhao of WIRINGO so the content explains the underlying engineering terms, not only the interface or headline claim.

What Buyers And Engineers Need To See

Capability claims are most useful when they connect a numerical limit to a real process. Saying a factory supports thin materials or tight features is less helpful than showing how that work is inspected, what quality standards guide it, and whether the same plant also handles the downstream assembly steps. Buyers need to know where control actually exists, not just what appears on a marketing slide.

That is especially true in flex and rigid-flex programs, where the board often interacts directly with connectors, stiffeners, or cable assemblies. A technically credible capability page should make it easier to understand whether the supplier can support the whole build path rather than one isolated fabrication step.

Why Quality Systems Belong On This Page

Quality systems matter because advanced geometries are only useful when they can be held consistently from lot to lot. IPC guidance, ISO 9001 discipline, and, where relevant, automotive quality expectations such as IATF 16949 all inform how inspection, traceability, and corrective action are handled. That is often the difference between a capable prototype source and a reliable production partner.

Good capability communication therefore combines process limits with verification methods. It is reasonable to ask how material control, electrical testing, first article inspection, and workmanship criteria are managed before relying on a supplier for a critical program.

How To Read Capability Numbers Pragmatically

A maximum specification on a website is not automatically a cost-effective production choice. Teams should still ask which ranges are common, which require special review, and which affect lead time or yield. The goal is to identify the stable operating window, not just the far edge of what might be possible on a special run.

That perspective helps with sourcing decisions. It is often better to choose a design target that sits comfortably inside the process window than to force every build against a marginal limit that increases cost and review effort.

Capability Areas Buyers Commonly Compare

AreaWhat To AskWhy It Matters
Flex fabricationMaterial range, thickness, feature capabilitySets the core manufacturing window
Rigid-flex constructionStackup control and lamination approachAffects complexity and reliability
AssemblyConnector, soldering, and handling experienceSupports complete builds
InspectionElectrical test and workmanship criteriaReduces downstream quality risk
Quality systemsISO and industry standard alignmentShows process discipline and traceability

Authoritative References

The external references below are included as basic background reading for common manufacturing and interconnect terms used on this page.

Frequently Asked Questions

What should a capabilities page prove to an engineer?

It should show the relationship between process limits, inspection methods, and real manufacturing scope. Numbers alone are less useful than numbers tied to process control.

Why mention quality standards on a capabilities page?

Because quality systems explain how capability is maintained in practice through documentation, inspection, and corrective action rather than by claim alone.

Are maximum specs always the best design target?

No. The most practical design target is usually inside the stable process window, where yield, lead time, and repeatability are better controlled.

Should buyers compare assembly capability as well as bare board capability?

Yes, especially when the program involves connectors, stiffeners, or cable interfaces that need coordinated manufacturing and inspection.

How do flex and rigid-flex capabilities differ from standard rigid PCB claims?

They place more emphasis on material behavior, bend management, lamination details, and controlled handling through fabrication and assembly.