Rigid-Flex Assembly

Rigid-Flex PCB Assembly

Expert 3D Assembly

ISO 9001|ISO 13485|IATF 16949
Engineering review before quotationPrototype through volume productionTest report and traceability support
Rigid-Flex PCB Assembly

Expert Rigid-Flex Assembly

Rigid-flex assemblies require specialized expertise to handle the unique challenges of mixed substrate boards. Our assembly team has extensive experience with the careful handling, custom fixturing, and specialized processes needed to successfully assemble these complex circuits.

Custom assembly fixtures
Controlled flex handling
Multi-stage assembly process
3D assembly capability
Conformal coating & potting
Comprehensive testing

Assembly Capabilities

Component TypesSMT, THT, Mixed
Min. Component Size0201 (0.6mm x 0.3mm)
Fine Pitch BGA0.4mm minimum
Wire BondingGold & Aluminum
Die AttachConductive & Non-conductive
UnderfillCapillary & No-flow
Conformal CoatingAcrylic, Silicone, Urethane
TestingICT, Burn-in, HALT/HASS
Quality StandardIPC-A-610 Class 3
CertificationsISO 13485, AS9100D

Assembly Applications

Aerospace Systems

Flight computers, avionics, and satellite electronics requiring extreme reliability.

Medical Implants

Pacemakers, neurostimulators, and cochlear implants with biocompatibility requirements.

Defense Electronics

Weapon systems, radar, and communication equipment meeting MIL-SPEC standards.

Industrial Equipment

Robotics, test systems, and automation equipment for harsh environments.

Our Assembly Process

1

Design & Fixture Review

We analyze your design and create custom fixtures for optimal handling and placement.

2

Component Preparation

Components are inspected, programmed if needed, and prepared for placement.

3

Multi-Stage Assembly

Rigid sections assembled first, followed by careful flex section processing.

4

Protective Coating

Conformal coating or potting applied to protect assembled circuits.

5

Final Test & Inspection

Comprehensive electrical and functional testing ensures quality and reliability.

Why Choose Our Assembly?

Proven Experience

Years of experience assembling complex rigid-flex for demanding industries.

Advanced Processes

Wire bonding, die attach, and other advanced packaging capabilities available.

Certified Quality

AS9100D and ISO 13485 certified for aerospace and medical device assembly.

Complete Solution

From bare board to fully tested assembly, we handle the entire process.

Send This With Your RFQ

Send This With Your RFQ

The more complete the package, the faster and cleaner the quote.

Gerber, drawing, or sample photos

BOM, stackup, and key materials

Quantity, target lead time, and application

What You Get Back

Designed to help procurement and engineering move without extra loops.

DFM and manufacturability feedback

Quoted price, tooling, and lead time options

Testing and documentation plan

What should we send for a fast RFQ?

Send your drawing or Gerber, BOM, quantity forecast, application environment, and target lead time. Incomplete inputs slow quotation and increase assumptions.

What happens after we submit the inquiry?

Our engineers review risks first, then return pricing, lead time, and any DFM or sourcing concerns so you can compare options before release.

Can you support prototypes and repeat production under one program?

Yes. The same workflow supports prototype validation, pilot build, and volume release with traceability and testing requirements carried forward.

Explore Our Other Services

Discover our complete range of flex PCB manufacturing and assembly services