
IPC-6013 Class 3 · UL 94V-0 · ISO 13485 · IATF 16949
Custom Flex PCB Manufacturer5-day prototyping · No MOQ · Built for wearables, medical, EV and consumer OEMs
A flexible circuit partner your engineering team can rely on. 10M+ flex circuits shipped to 500+ OEMs since 2007 — every one tested 100%, documented to IPC-6013 Class 3 and traceable to substrate lot code.
Free DFM review · No obligation · Engineering responds in 24 hours
Send us 4 things — quote back in 24h
Engineering review · DFM notes same day where possible
- Gerber files + IPC stack-up (with target impedance if controlled)
- Target quantity — prototype, pilot batch or annual volume
- Layer count + flex / rigid zones (static vs dynamic bend region)
- Required certifications — IPC Class, UL 94V-0, ISO 13485 — and 24h SLA window
In-house capabilities
Engineering-to-shipping under one roof
DFM, prototyping, controlled-impedance flex, electrical test and PPAP — every step of our flex PCB manufacturer workflow stays inside the same IPC-6013 Class 3 production lines. No black-box outsourcing, no untraceable substitutions on your bill of materials.
1–12 layer flex & rigid-flex stack-up
Single-sided to 12-layer flex, plus 2–14 layer rigid-flex with sequential lamination. DFM review on every quote — we flag manufacturability risk before the PO, not after.
Polyimide & PET substrates
DuPont Kapton (HN, VN, FPC), Shengyi SF305C, plus PET for low-cost flat-cable runs. Adhesive-less laminates available for high-temp automotive and medical builds.
Coverlay vs flexible solder mask
Polyimide coverlay for high-flex zones (1M+ cycle rated), photoimageable LPI solder mask for pad-dense PCBA areas. We engineer the right finish per zone — not blanket coverage.
Dynamic & static flex engineering
Bend radius down to 0.025 mm static, 5 mm dynamic. Stiffener placement, copper grain orientation and trace routing tuned to the deflection profile of your enclosure.
Controlled impedance on flex
Single-ended and differential impedance ±10% on flex layers. HDM measurement on every batch, TDR coupons available on automotive and medical programs.
Mass production automation
Laser direct imaging, automated AOI, electrical test on 100% of boards. Roll-to-roll capability for high-volume wearables and consumer programs.
Real programs · anonymized
Sample of who we ship flex circuits to today
Customer names protected under NDA. PPAP / FAI / IPC-6013 inspection packages available for procurement review on request.
Wearables OEM (US)
0.025 mm static bend radius rated for 1M+ flex cycles across a smartwatch hinge. 4-layer polyimide stack with adhesive-less laminate, 120k units/month over an 18-month program lifecycle.
Medical Device (EU)
Class 10K cleanroom assembly of surgical robotics flex sensor arrays. 8-layer rigid-flex with controlled impedance traces, ISO 13485 design history record on every lot. No supplier-attributed NCRs since program start.
Industrial Automation (DE)
Continuous-flex rigid-flex harnesses for drag-chain encoder cables rated 5M dynamic cycles. IPC-6013 Class 3 documentation, 12 active SKUs across 3 product families.
Certifications
Certifications procurement actually wants to see
Audit reports, PPAP packages and certification certificates available under NDA before you commit a PO.
Industries served
Flex circuits trusted across regulated industries
Each industry team is staffed with engineers who've shipped inside it — automotive PMs from Tier-1 EV suppliers, medical engineers with ISO 13485 design controls experience.
Wearables
- Smartwatch hinge & strap flex circuits
- 0.025 mm static bend, 1M+ cycle rated
- Roll-to-roll production for high volume
Medical Devices
- ISO 13485 cleanroom assembly
- Surgical robotics sensor flex arrays
- Biocompatible polyimide substrates
Automotive (EV)
- IATF 16949 + PPAP Level 3
- Battery management flex interconnects
- Temperature-rated 125°C continuous
Consumer Electronics
- Camera module flex pigtails
- Foldable display interconnects
- Cost-optimized PET single-sided runs
Why OEMs choose us as their flex PCB manufacturer
17 years building flex circuits for engineers who don't accept “close enough”
- Engineer-to-engineer quoting. Every inquiry routes through a flex PCB engineer — not a sales rep. As your flex PCB manufacturer we send DFM notes back with the quote, not after you commit a PO.
- No black-box subcontracting. Your flex circuit stays inside our IPC-6013 Class 3 lines from coverlay to electrical test. No farmed-out assembly, no untraceable substitutions.
- Documentation built for procurement. First Article Inspection on every NPI, PPAP Level 3 on automotive programs, full material traceability down to Kapton lot codes.
- 100% electrical test. Every flex circuit — prototype or production — runs continuity, isolation and hi-pot tests on a flying probe or bed-of-nails before it ships.
Real numbers
Free DFM review · No MOQ
Get a quote
Send Gerber, BOM or a stack-up sketch — quote back in 24 hours
A Gerber package is enough. We'll ask for missing details later. Engineering reviews every inquiry — DFM notes back same day where possible.
FAQ
Common questions before your first flex circuit order
What is your minimum order quantity as a flex PCB manufacturer?
There is no MOQ. As a flex PCB manufacturer we accept single-unit prototypes from a Gerber package and pilot batches of 10–50 boards while you validate the design. Production runs scale from a few hundred to 500,000+ flex circuits per month on the same IPC-6013 Class 3 line.
How fast can you ship a flex PCB prototype?
Standard 1–2 layer flex prototypes ship in 5 business days from a signed-off Gerber. 4-layer rigid-flex with controlled impedance typically ships in 7–10 days. Expedited 48-hour service is available on simple stack-ups when production calendar allows.
How many layers can you build in a single flex stack-up?
We routinely build 1–12 layers of pure flex, and 2–14 layers of rigid-flex using sequential lamination. HDI flex with microvias and any-layer interconnects is available for high-density wearable and medical builds. Typical impedance-controlled smartwatch and surgical-robotics builds run 4–8 layers of polyimide with selective rigid sections — our DFM team confirms feasibility, copper grain orientation and bend-radius risk before quoting, so you don't spend three weeks engineering toward a stack-up that can't be laminated to your tolerance.
What flex materials and substrates do you support?
Primarily DuPont Kapton (HN, VN, FPC families) and Shengyi SF305C polyimide for high-reliability builds. PET substrate for low-cost flat-cable runs in consumer and LED programs. Adhesive-less laminates, LCP and high-temperature polyimide are stocked for automotive (125°C+) and medical applications. Coverlay, photoimageable solder mask, electrolytic gold, ENIG and OSP finishes are all available — your DFM engineer recommends the finish per bend zone rather than blanketing the panel, which typically takes 8–15% off material cost without sacrificing reliability.
Are your flex PCBs IPC-6013 Class 3?
Yes — IPC-6013 Class 3 is our default workmanship class across every flex production line. Class 2 builds are available for cost-sensitive consumer programs, but Class 3 is the baseline so high-reliability customers do not pay extra for documentation, traceability and test rigor. Inspection records, microsection coupons and Cpk yield data are retained for 7 years and shareable on procurement audit request.
Where are your flex PCBs manufactured?
Engineering and DFM in our Shijiazhuang (Hebei, China) headquarters, with flex production across two IPC-6013 Class 3 audited facilities. As a flex PCB manufacturer with 17 years of OEM history, ISO 9001 / ISO 13485 / IATF 16949 audit reports and factory walkthrough videos are available under NDA before you place a first order.
Ready to talk to a flex PCB manufacturer that reads your Gerber before quoting?
Free DFM review · 24-hour response · No obligation. Upload your Gerber or stack-up and engineering responds with real notes — not templated email.
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