Flex PCB manufacturer — IPC-6013 Class 3 flexible circuit production

IPC-6013 Class 3 · UL 94V-0 · ISO 13485 · IATF 16949

Custom Flex PCB Manufacturer5-day prototyping · No MOQ · Built for wearables, medical, EV and consumer OEMs

A flexible circuit partner your engineering team can rely on. 10M+ flex circuits shipped to 500+ OEMs since 2007 — every one tested 100%, documented to IPC-6013 Class 3 and traceable to substrate lot code.

Free DFM review · No obligation · Engineering responds in 24 hours

Send us 4 things — quote back in 24h

Engineering review · DFM notes same day where possible

  • Gerber files + IPC stack-up (with target impedance if controlled)
  • Target quantity — prototype, pilot batch or annual volume
  • Layer count + flex / rigid zones (static vs dynamic bend region)
  • Required certifications — IPC Class, UL 94V-0, ISO 13485 — and 24h SLA window
10M+
flex PCBs shipped since 2007
500+
active OEM customers
5-day
prototype turnaround
99.5%
first-pass test yield

In-house capabilities

Engineering-to-shipping under one roof

DFM, prototyping, controlled-impedance flex, electrical test and PPAP — every step of our flex PCB manufacturer workflow stays inside the same IPC-6013 Class 3 production lines. No black-box outsourcing, no untraceable substitutions on your bill of materials.

1–12 layer flex & rigid-flex stack-up

Single-sided to 12-layer flex, plus 2–14 layer rigid-flex with sequential lamination. DFM review on every quote — we flag manufacturability risk before the PO, not after.

Polyimide & PET substrates

DuPont Kapton (HN, VN, FPC), Shengyi SF305C, plus PET for low-cost flat-cable runs. Adhesive-less laminates available for high-temp automotive and medical builds.

Coverlay vs flexible solder mask

Polyimide coverlay for high-flex zones (1M+ cycle rated), photoimageable LPI solder mask for pad-dense PCBA areas. We engineer the right finish per zone — not blanket coverage.

Dynamic & static flex engineering

Bend radius down to 0.025 mm static, 5 mm dynamic. Stiffener placement, copper grain orientation and trace routing tuned to the deflection profile of your enclosure.

Controlled impedance on flex

Single-ended and differential impedance ±10% on flex layers. HDM measurement on every batch, TDR coupons available on automotive and medical programs.

Mass production automation

Laser direct imaging, automated AOI, electrical test on 100% of boards. Roll-to-roll capability for high-volume wearables and consumer programs.

Real programs · anonymized

Sample of who we ship flex circuits to today

Customer names protected under NDA. PPAP / FAI / IPC-6013 inspection packages available for procurement review on request.

Wearables OEM (US)

0.025 mm static bend radius rated for 1M+ flex cycles across a smartwatch hinge. 4-layer polyimide stack with adhesive-less laminate, 120k units/month over an 18-month program lifecycle.

Medical Device (EU)

Class 10K cleanroom assembly of surgical robotics flex sensor arrays. 8-layer rigid-flex with controlled impedance traces, ISO 13485 design history record on every lot. No supplier-attributed NCRs since program start.

Industrial Automation (DE)

Continuous-flex rigid-flex harnesses for drag-chain encoder cables rated 5M dynamic cycles. IPC-6013 Class 3 documentation, 12 active SKUs across 3 product families.

Certifications

Certifications procurement actually wants to see

Audit reports, PPAP packages and certification certificates available under NDA before you commit a PO.

IPC-6013 Class 3
All flex production
Highest workmanship class — defaults to high-reliability builds
UL 94V-0
Certified
Flame retardancy for consumer, medical and automotive applications
ISO 9001
Since 2010
Quality management system audited annually
ISO 13485
Since 2018
Medical device design and manufacturing
IATF 16949
Since 2019
Automotive quality — PPAP Level 3 supported
RoHS + REACH
Compliant
EU directives, full Certificate of Compliance available

Industries served

Flex circuits trusted across regulated industries

Each industry team is staffed with engineers who've shipped inside it — automotive PMs from Tier-1 EV suppliers, medical engineers with ISO 13485 design controls experience.

Wearables

  • Smartwatch hinge & strap flex circuits
  • 0.025 mm static bend, 1M+ cycle rated
  • Roll-to-roll production for high volume

Medical Devices

  • ISO 13485 cleanroom assembly
  • Surgical robotics sensor flex arrays
  • Biocompatible polyimide substrates

Automotive (EV)

  • IATF 16949 + PPAP Level 3
  • Battery management flex interconnects
  • Temperature-rated 125°C continuous

Consumer Electronics

  • Camera module flex pigtails
  • Foldable display interconnects
  • Cost-optimized PET single-sided runs

Why OEMs choose us as their flex PCB manufacturer

17 years building flex circuits for engineers who don't accept “close enough”

  • Engineer-to-engineer quoting. Every inquiry routes through a flex PCB engineer — not a sales rep. As your flex PCB manufacturer we send DFM notes back with the quote, not after you commit a PO.
  • No black-box subcontracting. Your flex circuit stays inside our IPC-6013 Class 3 lines from coverlay to electrical test. No farmed-out assembly, no untraceable substitutions.
  • Documentation built for procurement. First Article Inspection on every NPI, PPAP Level 3 on automotive programs, full material traceability down to Kapton lot codes.
  • 100% electrical test. Every flex circuit — prototype or production — runs continuity, isolation and hi-pot tests on a flying probe or bed-of-nails before it ships.

Real numbers

10M+
flex PCBs shipped since 2007
500+
active OEM customers
5-day
prototype turnaround
99.5%
first-pass test yield
Get engineering quote in 24h

Free DFM review · No MOQ

Get a quote

Send Gerber, BOM or a stack-up sketch — quote back in 24 hours

A Gerber package is enough. We'll ask for missing details later. Engineering reviews every inquiry — DFM notes back same day where possible.

Gerber (.zip / .rar), PDF, STEP, DXF supported. NDA available before review.

By submitting you agree to be contacted by our engineering team about your inquiry. We do not share contact details with third parties.

FAQ

Common questions before your first flex circuit order

What is your minimum order quantity as a flex PCB manufacturer?

There is no MOQ. As a flex PCB manufacturer we accept single-unit prototypes from a Gerber package and pilot batches of 10–50 boards while you validate the design. Production runs scale from a few hundred to 500,000+ flex circuits per month on the same IPC-6013 Class 3 line.

How fast can you ship a flex PCB prototype?

Standard 1–2 layer flex prototypes ship in 5 business days from a signed-off Gerber. 4-layer rigid-flex with controlled impedance typically ships in 7–10 days. Expedited 48-hour service is available on simple stack-ups when production calendar allows.

How many layers can you build in a single flex stack-up?

We routinely build 1–12 layers of pure flex, and 2–14 layers of rigid-flex using sequential lamination. HDI flex with microvias and any-layer interconnects is available for high-density wearable and medical builds. Typical impedance-controlled smartwatch and surgical-robotics builds run 4–8 layers of polyimide with selective rigid sections — our DFM team confirms feasibility, copper grain orientation and bend-radius risk before quoting, so you don't spend three weeks engineering toward a stack-up that can't be laminated to your tolerance.

What flex materials and substrates do you support?

Primarily DuPont Kapton (HN, VN, FPC families) and Shengyi SF305C polyimide for high-reliability builds. PET substrate for low-cost flat-cable runs in consumer and LED programs. Adhesive-less laminates, LCP and high-temperature polyimide are stocked for automotive (125°C+) and medical applications. Coverlay, photoimageable solder mask, electrolytic gold, ENIG and OSP finishes are all available — your DFM engineer recommends the finish per bend zone rather than blanketing the panel, which typically takes 8–15% off material cost without sacrificing reliability.

Are your flex PCBs IPC-6013 Class 3?

Yes — IPC-6013 Class 3 is our default workmanship class across every flex production line. Class 2 builds are available for cost-sensitive consumer programs, but Class 3 is the baseline so high-reliability customers do not pay extra for documentation, traceability and test rigor. Inspection records, microsection coupons and Cpk yield data are retained for 7 years and shareable on procurement audit request.

Where are your flex PCBs manufactured?

Engineering and DFM in our Shijiazhuang (Hebei, China) headquarters, with flex production across two IPC-6013 Class 3 audited facilities. As a flex PCB manufacturer with 17 years of OEM history, ISO 9001 / ISO 13485 / IATF 16949 audit reports and factory walkthrough videos are available under NDA before you place a first order.

Ready to talk to a flex PCB manufacturer that reads your Gerber before quoting?

Free DFM review · 24-hour response · No obligation. Upload your Gerber or stack-up and engineering responds with real notes — not templated email.

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