波峰焊服务

针对受控支撑结构的柔性PCB波峰焊

不是碰运气,而是按条件做THT焊接

ISO 9001|ISO 13485|IATF 16949
Engineering review before quotationPrototype through volume productionTest report and traceability support
针对受控支撑结构的柔性PCB波峰焊

建立在柔性板约束之上的工艺判断

没有支撑的柔性线路不能按普通FR-4硬板来处理。层压结构可能下垂,焊料可能漫入敏感区域,热量也可能损伤胶层和刚挠过渡区。因此我们只接受具备真实支撑、合适遮蔽和可控浸锡条件的项目。

Palletized wave soldering for rigidized or fixture-supported flex panels
Mixed SMT plus through-hole process planning with reflow completed first
Connector, header, shield can, and power hardware soldering on static zones
Tooling review for immersion depth, peel risk, and solder shadowing
Selective solder recommendation when full-wave exposure is not justified
Lead-free SAC and Sn63/Pb37 process support by program requirement
First article inspection with solder fill, coplanarity, and bridge checks
Prototype through production support with engineering feedback before release

波峰焊服务

Supported Assembly TypesFlex, rigid-flex, and flex-to-rigid mixed technology assemblies
Suitable ComponentsThrough-hole connectors, headers, terminals, shield cans, power hardware
Board Support MethodCustom pallet, carrier, or rigidized section review required
Process SequenceSMT reflow first, wave or selective solder second
Solder AlloysSAC305 lead-free and Sn63/Pb37 leaded
Flux ControlProgram-specific flux selection and application tuning
Contact Time ControlSet by pallet design, conveyor angle, and conveyor speed
InspectionVisual, AOI where applicable, and first article solder-joint review
Connector Zone RequirementStatic area or stiffened support strongly preferred
Prototype Lead Time7-10 business days typical
Production Lead Time12-18 business days typical
Volume RangePilot lots to repeat production programs

典型项目类型

显示与HMI互连

当柔性板在加硬区安装排针、插针或屏蔽罩时,我们会先定义托盘、润湿和排锡路径,再决定是否放行量产。

工业与电源模块

静态区域内的端子、排针和through-hole硬件需要的是可重复工艺,而不是产线末端返修。

汽车与医疗子组件

对于要求追溯和FAI的项目,我们只在设计确实允许的区域使用波峰焊,否则优先改为选择性焊接。

我们的执行流程

1

Review & process choice

We review support conditions, solder-side exposure, component mass, and whether wave soldering is truly justified before approving the route.

2

Pallet & support strategy

For approved jobs, we define pallet support, masking, and immersion depth so static zones are soldered while sensitive flex areas stay protected.

3

SMT first, THT second

SMT, reflow, and any required bake are completed first. Through-hole parts are then loaded and checked for seating, lead trim, and solder-fill expectations.

4

Wave or selective execution

Flux, preheat, conveyor settings, and solder contact time are tuned to the actual assembly rather than copied from a rigid-board recipe.

5

Inspection & release

We check fill, bridges, solder balls, and heat impact near flex transitions before documenting the release decision and next-step feedback.

采购团队选择我们的原因

We reject the wrong process early

If full-wave is not the right answer, we say that before tooling and schedule are locked.

Tooling is reviewed up front

Support strategy, masking, and immersion assumptions are part of the quotation review, not a surprise found on the line.

The quote is written for buyers and engineers

You get a process recommendation, lead-time logic, and the specific risks that still need resolution.

Send This With Your RFQ

RFQ请同时提供这些资料

技术包越完整,我们越能更快判断该走波峰焊还是选择性焊接。

Gerber or assembly drawing with through-hole parts marked clearly

BOM, connector part numbers, and approved alternates if any

Stiffener, support, or stackup details around connector zones

Prototype, pilot, and production quantities plus FAI or test-report needs

您会收到什么

不仅是价格,还有工艺建议、治具假设和真实风险说明。

Process recommendation: palletized wave, selective solder, or controlled manual soldering

Quoted lead time and tooling assumptions

DFM feedback on support, masking, and solder-side exposure

Inspection and first-article documentation plan

所有柔性PCB都能做波峰焊吗?

不能。大多数无支撑柔性板都不适合。我们会先验证局部刚性、焊接面暴露和载具方案。

什么时候更适合选择性焊接?

当through-hole焊点数量不多、SMT密度较高,或者整板过波会带来不必要风险时,选择性焊接通常更稳妥。

想尽快拿到准确报价,需要发送什么?

请提供Gerber或装配图、BOM、连接器料号、stiffener信息、数量以及FAI或测试报告要求。

外部参考资料

以下资料说明了我们在评估每个项目时参考的标准和焊接方法背景。

有支撑结构的柔性板through-hole焊接

关键并不是把板子送过锡波,而是从一开始就把支撑方式、遮蔽方案和放行标准定义清楚。

我们的服务