An FPC pigtail cable combines a thin, flexible printed circuit with pre-attached wire leads or connector pigtails at the termination points. Instead of shipping a bare FPC that your assembly technicians must hand-solder to wires or connectors on-site, we deliver a finished cable that plugs directly into your ZIF socket, board header, or equipment terminal. FlexiPCB handles both the flex circuit fabrication and the pigtail termination under one roof — polyimide substrate production, coverlay lamination, surface finishing, and then connector attach or wire bonding on our SMT and selective-soldering lines. We build FPC pigtails from 4-pin sensor leads to 60-pin display ribbon cables, with pitch options from 0.3mm to 1.25mm and wire gauges from 30 AWG to 22 AWG on the pigtail side.
FPC pigtail cables connect LCD panels, OLED modules, and touch screens to main PCBs. Pre-terminated ZIF pigtails ensure consistent contact resistance across 40-pin and 60-pin display interfaces where hand soldering would risk bridging fine-pitch traces.
MIPI CSI ribbon cables with pigtail connectors link camera sensors to application processors in smartphones, endoscopes, and machine-vision systems. Our controlled-impedance FPC pigtails maintain signal integrity for 2-lane and 4-lane MIPI interfaces.
Compact FPC pigtails route signals from temperature sensors, pressure transducers, and accelerometers in wearable devices and industrial IoT nodes. Wire pigtail ends allow direct soldering to sensor elements too small for standard connectors.
Flexible pigtail cables carry power and dimming signals to LED strip drivers and COB arrays. Single-layer FPC pigtails with 22-24 AWG wire leads handle up to 3A per conductor for high-brightness LED applications.
Biocompatible FPC pigtail assemblies connect disposable sensor patches to reusable monitoring equipment. Pre-terminated cables reduce assembly time and eliminate solder joint variability in patient-contact devices manufactured under ISO 13485.
FPC pigtail cables link instrument clusters, infotainment touchscreens, and ADAS camera modules inside vehicles. Automotive-grade polyimide substrates rated to 125°C withstand under-dash and door-panel temperature extremes.
Send us your schematic, pinout diagram, or reference cable. Our engineers review conductor routing, connector footprint compatibility, and pigtail wire gauge selection. We provide a DFM report within 24 hours covering bend radius constraints, termination clearance, and connector mating force.
We image, etch, and laminate your flex circuit on polyimide film with rolled annealed copper for dynamic flex applications or electrodeposited copper for static installs. Coverlay or solder mask is applied with openings at pigtail solder pads.
Wire pigtails are soldered to exposed FPC pads using selective soldering or reflow with solder preforms. Pre-mated connectors are attached via hot-bar reflow or ACF bonding. Each joint is formed under controlled temperature profiles to prevent pad lift.
Every FPC pigtail cable undergoes 100% continuity testing across all conductors, insulation resistance verification at 500V DC, and pull-force testing on pigtail terminations to IPC-A-620 Class 2 or Class 3 workmanship standards.
Tested assemblies are packed in anti-static trays or tape-and-reel for automated pick-and-place insertion. Custom labeling with your part number, date code, and lot traceability is included at no extra charge.
We fabricate the flex circuit and attach pigtail terminations in the same facility. No shipping bare FPCs to a second vendor for connector attach — shorter lead time, single point of accountability, and lower total cost.
Hot-bar reflow and ACF bonding equipment handles connector pitches down to 0.3mm. We terminate Molex, JST, Hirose, and board-to-FPC connectors with placement accuracy under ±50μm.
All pigtail terminations meet IPC-A-620 Class 2 (standard) or Class 3 (high-reliability) workmanship criteria. Solder joints are inspected under 20× magnification and documented with inspection photos on request.
Order 5 pieces for prototyping or 50,000 pieces for production on the same manufacturing line. No tooling changeover fees between prototype and mass production runs.
See how we fabricate and terminate flex circuit pigtail cable assemblies
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