Flex PCB Surface Finish

ENIG · OSP · HASL · Immersion Silver & Tin

ISO 9001|ISO 13485|IATF 16949
Flex PCB Surface Finish

Surface Finish Expertise for Flexible Circuits

Surface finish selection can make or break a flex PCB design. Unlike rigid boards, flexible circuits face unique challenges: repeated bending stresses the solder joint interface, thin polyimide substrates demand gentler chemical processes, and tight bend radii expose finishes to mechanical fatigue. Our engineering team evaluates your application requirements — component types, operating environment, assembly method, expected lifetime — and recommends the optimal finish. We process all six major surface finish types in-house, with dedicated lines calibrated specifically for flex and rigid-flex substrates.

Six surface finish options in-house
Flex-specific process calibration
Fine-pitch BGA/QFN compatibility
RoHS and REACH compliant finishes
Wire bondable gold options
High-frequency signal optimization

Surface Finish Specifications

ENIG Nickel Thickness3–6 μm (IPC-4552)
ENIG Gold Thickness0.05–0.15 μm
OSP Thickness0.2–0.5 μm
HASL Thickness1–25 μm
Immersion Silver0.15–0.40 μm (IPC-4553)
Immersion Tin0.8–1.2 μm (IPC-4554)
Hard Gold (Edge Connector)0.5–2.5 μm
Shelf Life (ENIG)12+ months
Shelf Life (OSP)6 months
Lead-Free ComplianceAll finishes RoHS compliant

Application-Matched Finishes

Consumer Electronics

OSP or ENIG for smartphones, wearables, and tablets — balancing cost with fine-pitch solderability on high-density flex layouts.

Medical Devices

ENIG for implantables and diagnostic equipment where long shelf life, flat pad surface, and corrosion resistance are non-negotiable.

Automotive Electronics

ENIG or immersion tin for sensors, displays, and control modules operating in temperature extremes from -40°C to +150°C.

RF & High-Frequency

Immersion silver for low insertion loss on antenna feeds, RF front-ends, and millimeter-wave flex circuits.

Aerospace & Defense

ENIG with hard gold tabs for high-reliability connectors, wire bonding pads, and mission-critical avionics flex assemblies.

LED Lighting

OSP or lead-free HASL for cost-sensitive LED flex strips where solderability matters more than long-term storage.

Surface Finish Selection Process

1

Design Review & Requirement Analysis

Our engineers review your Gerber files, BOM, and assembly requirements. We assess pad geometry, component pitch, operating environment, and expected shelf storage time.

2

Finish Recommendation

Based on your specific needs, we recommend one or more finish options with a clear comparison of trade-offs: cost, flatness, solderability window, and reliability.

3

Substrate Preparation

Flex panels undergo micro-etching and cleaning optimized for polyimide substrates. Surface roughness and copper condition are verified before plating.

4

Finish Application

Each finish runs on a dedicated production line with chemistry, temperature, and immersion times calibrated for flex PCB thickness and panel size.

5

Quality Inspection & Testing

XRF thickness measurement on every panel. Solderability testing per IPC J-STD-003. Cross-section analysis available for critical applications.

Why Choose Our Surface Finish Services?

Flex-Optimized Chemistry

Our plating baths are tuned specifically for polyimide-based substrates. Rigid PCB parameters do not transfer directly to flex — we account for thinner copper, flexible base materials, and coverlay openings.

All Six Finishes In-House

No outsourcing, no delays. ENIG, OSP, lead-free HASL, immersion silver, immersion tin, and hard gold — all processed under one roof with consistent quality control.

IPC-Certified Processes

Our surface finish lines comply with IPC-4552 (ENIG), IPC-4553 (immersion silver), IPC-4554 (immersion tin), and J-STD-003 solderability standards.

Engineering Guidance

Not sure which finish suits your design? Our application engineers provide free consultations with data-driven recommendations based on your exact use case.

Explore Our Other Services

Discover our complete range of flex PCB manufacturing and assembly services