CAN Bus Flex PCB Manufacturer

Flexible Circuits for CAN Communication Networks

ISO 9001|ISO 13485|IATF 16949
CAN Bus Flex PCB Manufacturer

CAN Bus Flexible Circuit Fabrication

FlexiPCB produces flexible printed circuits optimized for Controller Area Network (CAN) communication. CAN bus remains the backbone of automotive networking, with over 70 ECUs in a modern vehicle exchanging data across CAN, CAN FD, and CAN XL links. Our flex PCBs replace bulky wiring harness segments in tight spaces — routing CAN_H and CAN_L as matched differential pairs on thin polyimide substrates that bend around dashboards, door panels, and engine compartments. We hold differential impedance to 120Ω ±5%, meet ISO 11898-2 physical layer requirements, and process builds from single-layer to 6-layer with integrated EMI shielding for harsh electromagnetic environments.

120Ω ±5% differential impedance for CAN_H / CAN_L pairs
ISO 11898-2 compliant physical layer design
CAN FD support up to 5 Mbps data rate
Automotive-grade polyimide rated -40°C to +150°C
Integrated EMI shielding and TVS pad provisions
1-6 layer builds with blind/buried vias available

CAN Bus Flex PCB Technical Specifications

Differential Impedance120Ω ±5% (CAN standard)
Protocol SupportCAN 2.0A/B, CAN FD, CAN XL ready
Data RateUp to 5 Mbps (CAN FD), 1 Mbps (Classic CAN)
Layer Count1-6 layers (sequential lamination)
Base MaterialPolyimide (Dupont AP, Shengyi SF305)
Operating Temperature-40°C to +150°C (automotive grade)
Copper Weight½oz to 2oz (inner/outer)
Minimum Trace/Space3mil/3mil (75μm/75μm)
Board Thickness0.08mm - 0.5mm (flex section)
Surface FinishENIG, OSP, Immersion Silver
EMI ShieldingSputtered, plated copper, or silver-ink options
Connector InterfaceZIF, solder pads, board-to-wire, press-fit
Bend Radius6× material thickness (static), 12× (dynamic)
CertificationsISO 9001, IATF 16949, UL recognized
Lead Time5-7 days prototype, 10-15 days production

CAN Bus Flex PCB Applications

Automotive Body & Chassis

CAN flex circuits for door modules, seat controllers, mirror adjusters, and lighting systems — replacing rigid PCBs in confined vehicle cavities where traditional boards cannot fit.

Powertrain & EV Battery Management

Flex circuits carrying CAN signals between engine control units, transmission controllers, and battery management systems in electric vehicles. High-temperature polyimide withstands under-hood conditions.

ADAS & Autonomous Driving

CAN FD flex interconnects linking radar modules, camera units, LiDAR sensors, and central ADAS domain controllers — where low latency and high data throughput are non-negotiable.

Industrial Automation & Robotics

CANopen and DeviceNet flex circuits for PLC interconnects, servo motor feedback loops, and sensor networks in factory automation. Dynamic flex designs survive millions of motion cycles in robotic joints.

Medical Equipment

CAN bus flex PCBs in patient monitors, infusion pumps, and diagnostic imaging equipment where space constraints and reliability requirements demand flexible circuit solutions over conventional wiring.

CAN Bus Flex PCB Engineering Process

1

CAN Network DFM Review

Our engineers verify your CAN bus schematic for correct transceiver placement, termination resistor positioning, and differential pair routing. We model the 120Ω impedance target against your chosen stack-up and copper weight.

2

Impedance-Controlled Stack-Up Design

We calculate trace width, spacing, and dielectric thickness to achieve 120Ω differential impedance on flex substrates. Ground plane placement is optimized for return path integrity and EMI suppression.

3

Differential Pair Routing & Simulation

CAN_H and CAN_L traces are routed as tightly coupled differential pairs with matched lengths. We run signal integrity simulations for bus lengths exceeding 1 meter and data rates above 1 Mbps.

4

Fabrication & Impedance Verification

Every CAN bus flex panel is TDR-tested to verify 120Ω ±5% differential impedance. AOI, flying probe, and cross-section analysis ensure trace geometry and via quality meet IPC Class 2/3 standards.

5

EMC Qualification Support

We provide impedance test reports, stack-up documentation, and material certifications to support your EMC and automotive qualification testing.

Why Choose FlexiPCB for CAN Bus Flex Circuits?

120Ω Impedance Guarantee

Every CAN bus flex board ships with TDR impedance test data proving 120Ω ±5% differential impedance — the CAN physical layer specification defined in ISO 11898-2.

Automotive Process Certification

IATF 16949 and ISO 9001 certified production lines with full traceability from raw material to finished board. PPAP documentation available for automotive OEM qualification.

Integrated EMI Shielding

Sputtered copper, plated copper, and conductive silver-ink shielding layers protect CAN signals from electromagnetic interference in electrically noisy vehicle and factory environments.

Harsh-Environment Materials

Automotive-grade polyimide substrates rated to 150°C continuous operation with halogen-free, UL 94 V-0 flame ratings. Designed for under-hood, in-cabin, and industrial temperature extremes.

CAN Bus Flex PCB Manufacturing

See how we produce impedance-controlled flex circuits for CAN communication systems

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